Overview of Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet
Composition: Nickel alloy composite plates typically involve a layer or layers of nickel alloy bonded with other materials like ceramics, superalloys, or polymer composites. The combination aims to leverage the strengths of each component, resulting in a plate with superior properties compared to its individual parts.
Manufacturing Process: Fabrication methods for these plates may include hot pressing, explosive bonding, or advanced welding techniques to ensure a strong bond between the different materials while preserving their respective properties.
Features of Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet
-
High-Temperature Resistance: Nickel alloys inherently possess excellent heat resistance, and when combined with appropriate composite materials, these plates can withstand extreme temperatures without losing their structural integrity.
-
Superior Corrosion Resistance: Nickel alloys are well-known for their corrosion-resistant properties, which are further enhanced when combined with corrosion-resistant composites, making these plates ideal for use in corrosive environments.
-
Enhanced Mechanical Properties: The composite structure can result in improved strength, stiffness, and toughness compared to conventional nickel alloys, allowing for thinner sections without compromising performance.
-
Thermal Stability: Nickel alloy composite plates exhibit excellent thermal stability, maintaining their dimensions and properties across a wide temperature range.
-
Customizable Properties: By altering the composition and layering of materials, manufacturers can tailor the properties of the composite to meet specific application needs, such as wear resistance or electrical conductivity.
(Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet)
Parameters of Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet
A custom 6S8P (6 series and 8 parallel) power lithium battery connector busbar, typically designed for high-power applications using 18650, 21700, or 32650 Li-ion batteries, has the following key parameters:
1. **Number of Cells (Slices, P):** 6 series (S) and 8 parallel (P) configuration. This means it can handle a total of 48 battery cells (6 x 8).
2. **Battery Cell Compatibility:** It supports 18650, 21700, or 32650 battery sizes, which are common cylindrical Li-ion cell dimensions.
3. **Dimensions:** The size of the busbar will depend on the specific design, but it’s usually wide enough to accommodate the connectors for each cell and provide ample space for the wiring. It’s important to note that the actual length and width may vary based on the manufacturer and desired current capacity.
4. **Wire Gauge:** The thickness of the copper or nickel-copper alloy strip determines the wire gauge. Thicker gauges can handle higher currents, while thinner ones are suitable for lower currents.
5. **Material:** Copper is commonly used for its excellent conductivity and durability, while nickel-copper alloys (like brass) may be used for added corrosion resistance.
6. **Current Capacity:** The maximum current the busbar can carry depends on the gauge and material. A higher gauge will allow more current flow, while thicker sheets can handle more power without overheating.
7. **Voltage Rating:** The voltage rating is determined by the number of cells connected in series (6S). For a 6S configuration, the voltage would be around 36V (18650), 42V (21700), or 50.4V (32650), assuming full charge.
8. **Temperature Resistance:** Copper and copper-nickel alloys have good thermal conductivity, but they may heat up during high current discharge. Proper cooling design and heat sinking are essential for maintaining safe operation.
9. **Terminal Type:** The busbar may have various terminal types, such as solder cups, crimp terminals, or screw terminals, for connecting to the battery cells and external circuits.
Please consult with a battery connector or electrical engineer for specific dimensions, current ratings, and other technical specifications based on your project requirements.
(Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet)
Company Profile
Metal Plates 4u is a trusted global metal material supplier & manufacturer with over 12-year-experience in providing super high-quality metal clad and relatives products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality metal alloy clad and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet
Q: What are the common applications of nickel alloy composite plates?
A: These plates find extensive use in industries like aerospace, power generation, petrochemical, and chemical processing due to their ability to withstand high temperatures, corrosion, and stress. Applications include turbine components, heat exchangers, chemical processing equipment, and high-temperature fuel cell components.
Q: Is Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet cost-effective?
A: While initial costs may be higher than some conventional materials due to the complexity of manufacturing and the use of premium materials, their longevity, reduced maintenance requirements, and improved performance in harsh conditions often justify the investment over their service life.
Q: How is Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet fabricated to ensure quality?
A: Quality control during fabrication is crucial. Techniques like non-destructive testing (NDT) like ultrasonic inspection, X-ray, or magnetic particle testing are employed to ensure bond integrity and absence of defects. Material certification and traceability are also maintained.
Q: Is Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet difficult to machine or work with?
A: Due to the hardness and toughness of nickel alloys and the composite structure, machining and fabrication may require specialized tools and techniques. It’s important to work with experienced fabricators familiar with these materials.
Q: Can Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel SheetX be repaired or refurbished?
A: Yes, depending on the extent of damage and the composite structure, repair or refurbishment may be possible. However, it’s essential to consult with experts to determine the most appropriate repair method to maintain the integrity of the composite.
(Custom 6S8P 18650 21700 32650 Power Lithium Battery Connector Busbar Copper Nickel Copper Nickel Sheet)
